Let's walk through a practical example for an industrial parts manufacturer:
Example: Industrial Valve Manufacturer
Consider a valve manufacturer with the following data for Q1 2024:
- Beginning Finished Goods Inventory: $450,000
- Direct Materials Used: $280,000
- Direct Labor: $150,000
- Manufacturing Overhead: $120,000
- Beginning WIP: $85,000
- Ending WIP: $70,000
- Cost of Goods Sold: $510,000
Step 1: Calculate Cost of Goods Manufactured (COGM)
COGM = Direct Materials + Direct Labor + Manufacturing Overhead + Beginning WIP − Ending WIP
COGM = $280,000 + $150,000 + $120,000 + $85,000 − $70,000 = $565,000
Step 2: Calculate Ending Finished Goods Inventory
Ending FG = Beginning FG + COGM − COGS
Ending FG = $450,000 + $565,000 − $510,000 = $505,000
This tells us the manufacturer ended Q1 with $505,000 in finished goods — a $55,000 increase from the start of the quarter. This could indicate production outpaced sales, potentially requiring adjustments to manufacturing schedules or sales efforts to prevent excess inventory buildup.
Tracking these calculations monthly helps identify trends in inventory accumulation or depletion before they become critical business issues.